RUPERR’s manufacturing infrastructure combines multi-axis machining, mill-turn, CNC turning, and advanced inspection systems. Across two dedicated units, our capabilities support complex aerospace and defence components with high precision and repeatability.
Advanced Manufacturing
Infrastructure
Unit 02 — Advanced Manufacturing
Features 8 machines with next-generation machining technology, including 5-axis and 7-axis mill-turn platforms. The facility is designed to strengthen RUPERR’s capabilities in high-precision and high-volume manufacturing programs.
OUR CAPABILITIES
Unit 01 — Precision Machining
Consists of 12 production machines, covering 5-axis, 4-axis and 3-axis machining, along with CNC turning and turn-mill capabilities. The facility supports the manufacture of complex components across a broad range of aerospace-grade materials.
Two Units.
One Manufacturing Standard.
2 dedicated facilities engineered to deliver precision machining, advanced manufacturing, and scalable production for aerospace and defence.
Advanced CNC Machining
Our advanced CNC machining capabilities combine 3, 4, 5, and 7-axis technologies to manufacture complex, high-precision components for aerospace and defence applications. Every component is produced with exceptional accuracy, repeatability, and uncompromising quality.
DMU 85 monoBLOCK — 5-Axis Milling & Turning
The DMU 85 monoBLOCK is a high-performance 5-axis machining centre combining milling and turning capabilities for the production of complex, high-precision components. Its large working envelope and integrated Gear Skiving / Hobbing capability support demanding aerospace and defence manufacturing applications.
Technical Specifications:
X-axis stroke: 935 mm
Y-axis stroke: 850 mm
Z-axis stroke: 650 mm
Maximum workpiece diameter: 1,040 mm
Maximum workpiece height: 590 mm
Capability: 5-axis milling & turning
Additional capability: Gear Skiving / Hobbing
DMG MORI NTX 1000 – 7-Axis Mill-Turn Center
The DMG MORI NTX 1000 is a high-performance 7-axis mill-turn machine with twin-spindle capability, designed for complex, high-precision components with integrated milling and turning operations.
Technical Specifications:
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Machine: DMG MORI NTX 1000 – 2nd Gen
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Type: 7-Axis Mill-Turn + Twin Spindle
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Max. Workpiece Diameter: 430 mm
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Max. Workpiece Length: 800 mm
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Max. Bar Capacity: 65 mm
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X / Y / Z Stroke: 455 / 210 / 800 mm
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Control: Siemens
Mazak VARIAXIS C-600 – 5-Axis Machining Center
The Mazak VARIAXIS C-600 is a high-performance 5-axis machining centre designed for complex, high-precision aerospace and defence components, enabling multi-sided machining in a single setup.
Technical Specifications:
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Machine: Mazak VARIAXIS C-600
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Type: 5-Axis Machining Center
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Control: MAZATROL SmoothAi
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Capability: Complex 5-axis simultaneous machining
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Application: High-precision aerospace & defence components
PVM 1060 – CNC Vertical Machining Center - 4th Axis Simultaneous
The PVM 1060 is a robus\\}|t CNC vertical machining centre designed for accurate and efficient machining of aerospace and defence components, both the ends have Rotary table with simultaneous rotations for 4 th axis
Technical Specifications:
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Machine: PVM 1060
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Type: CNC Vertical Machining Center
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Application: Precision milling and component machining
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Capability: High-accuracy, repeatable machining of complex components
MAKINO S33 Vertical Machining Center
The Makino S33 is a high-performance machining centre designed for precision manufacturing of complex aerospace and defence components, offering reliable accuracy, rigidity, and repeatability.
Technical Specifications:
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Machine: Makino S33
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Type: Vertical Machining Center (VMC)
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Application: Precision milling of complex components
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Control: CNC
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Capability: High-speed, high-precision machining
HISION VMC 1200II — CNC Vertical Machining
The HISION VMC 1200II is a high-performance CNC vertical machining centre designed for accurate and efficient machining of complex components. Its robust configuration supports high-speed, high-precision, and high-efficiency machining for demanding manufacturing applications.
Key Capabilities
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Machining type: Vertical CNC machining
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Performance: High speed & high precision
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Application: Complex component manufacturing
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Focus: Accuracy, efficiency & repeatability
Brother SPEEDIO M300Xd1 - simultaneous 5-axis machining
The Brother SPEEDIO M300Xd1 is a compact, high-performance 5-axis mill-turn machining centre designed for accurate and efficient machining of complex components. Its multi-axis configuration supports high-speed, high-precision machining with reduced setups and improved machining efficiency.
Key Capabilities
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Machining type: Simultaneous 5-axis mill-turn machining
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Performance: High-speed & high-precision machining
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Axis configuration: X 300 mm | Y 440 mm | Z 380 mm
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A-axis: 30° to 120°
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C-axis: 360°
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Focus: Accuracy, efficiency & repeatability
BROTHER SPEEDIO S700Bd1 – 4-Axis VMC
The Brother SPEEDIO S700Bd1 is a high-speed vertical machining centre designed for accurate and efficient machining of precision components. Its large machining envelope and high spindle speed provide reliable performance for production machining and complex component manufacturing.
Key Capabilities
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Machining type: 4-Axis Vertical Machining
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X-Axis stroke: 700 mm
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Y-Axis stroke: 400 mm
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Z-Axis stroke: 300 mm
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Maximum spindle speed: 12,000 rpm
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Accuracy: 0.02 mm
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Focus: High-speed machining, accuracy & repeatability
BROTHER SPEEDIO W1000Xd2 – 3-Axis VMC
The Brother SPEEDIO W1000Xd2 is a high-speed 3-axis vertical machining centre designed for machining larger components with high accuracy and efficiency. Its extended X-axis travel provides a spacious machining envelope for a wide range of precision manufacturing applications.
Key Capabilities
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Machining type: 3-Axis Vertical Machining
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X-Axis stroke: 1,000 mm
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Y-Axis stroke: 580 mm
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Z-Axis stroke: 380 mm
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Maximum spindle speed: 12,000 rpm
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Accuracy: 0.02 mm
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Focus: Large work envelope, high-speed machining & precision
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HISION TC30II X1000 – CNC Turning Centre
The HISION TC30II X1000 is a CNC turning centre designed for efficient and accurate machining of cylindrical and turned components. Its substantial turning length and component capacity make it suitable for precision production applications requiring consistent dimensional control.
Key Capabilities:
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Machining type: CNC Turning
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Maximum turning diameter: 500 mm
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Maximum turning length: 1,000 mm
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Chuck size: 10 inches
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Bar capacity: 64 mm
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Focus: Turning accuracy, productivity & repeatability
LMW LLX20TL7 – CNC Turning Centre
The LMW LLX20TL7 is a CNC turning centre designed for precision machining of turned components. Its robust configuration and high machining capacity support efficient production while maintaining accuracy and repeatability across demanding manufacturing applications.
Key Capabilities:
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Machining type: CNC Turning
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Maximum turning diameter: 320 mm
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Maximum turning length: 687 mm
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Swing over bed: 510 mm
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Admit between centres: 830 mm
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Spindle speed: 3,000 rpm
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Focus: Precision turning, efficiency & repeatability
Advanced Tooling Techniques:
Our advanced tooling systems incorporate shrink-fit tool holding, precision tool and work offset systems, and through-spindle coolant for enhanced machining stability. These technologies improve accuracy, tool life, process consistency, and machining efficiency across complex aerospace components.
Our NADCAP-ready special process facility delivers advanced surface treatment and finishing solutions that enhance corrosion resistance, wear performance, and product durability for aerospace and defence components. Every process is performed to stringent MIL/AMS specifications, ensuring consistent quality, reliability, and compliance.
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MIL-Compliant Processes – Certified to aerospace and defence standards for consistent quality and reliability.
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Automated Process Control – PLC-controlled systems ensure precise and repeatable surface treatments.
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Large Processing Capacity – Capable of handling a wide range of aerospace component sizes.
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Bath Chemistry Monitoring – Continuous monitoring maintains process stability and coating consistency.
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Versatile Surface Finishes – Supports anodising, conversion coatings, and aerospace-grade painting.
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Sustainable Operations – Zero Liquid Discharge (ZLD) system enables responsible water recycling and reuse.
Our Paint Shop provides controlled surface finishing and protective coating processes for aerospace and defence components. The facility is designed to maintain process consistency, surface quality, corrosion protection, and the specified finish requirements of mission-critical components.
Typical Process Flow:
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Pre-Cleaning & Surface Preparation – Removal of oil, dirt, contaminants and existing surface residues.
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Masking – Protection of critical surfaces, threads, bores and areas that must remain coating-free.
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Surface Treatment – Application of the specified pretreatment or conversion coating where required.
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Primer Application – Controlled application of primer for adhesion and corrosion protection.
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Paint / Topcoat Application – Application of specified aerospace-grade coatings to achieve the required protection and finish.
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Curing / Drying – Controlled curing under specified temperature and time conditions.
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Inspection & Verification – Visual inspection and verification of coating quality, thickness, adhesion and finish as applicable.
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Final Release – Documentation and quality verification before the component moves to the next manufacturing stage.
Special Process:
Our special process capabilities include anodising, passivation, chromate conversion, blasting, and aerospace-grade painting for enhanced protection and performance. Automated process controls and MIL/AMS-compliant processes, supported by ZLD water management, ensure consistent and reliable surface treatment.
Inspection & Metrology:
Our advanced inspection infrastructure includes CMM, VMS, IMM, and precision measurement systems to verify dimensional accuracy and quality. These capabilities ensure consistent, reliable inspection of complex aerospace and defence components throughout production.
Zentron Image Measuring Machine
The Zentron Image Measuring Machine (IMM) is a precision optical inspection system designed for accurate, non-contact measurement of components. It supports dimensional inspection and quality control where high measurement accuracy and repeatability are required.
Key Capabilities:
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Machine type: Image Measuring Machine (IMM)
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Make: Zentron
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X-Axis stroke: 200 mm
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Y-Axis stroke: 200 mm
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Z-Axis stroke: 100 mm
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Accuracy: 0.01 mm
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Focus: Precision measurement, inspection & quality control
RAPID-I – VISION MEASUREMENT SYSTEM
The Rapid-I Vision Measurement System is a precision optical inspection solution designed for accurate, non-contact measurement of components. It enables reliable dimensional inspection and quality control, supporting high-accuracy measurement and repeatable inspection processes.
Key Capabilities:
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Machine type: Vision Measurement System
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Make: Rapid-I
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X-Axis stroke: 200 mm
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Y-Axis stroke: 150 mm
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Z-Axis stroke: 150 mm
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Accuracy: 0.01 mm
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Focus: Non-contact inspection, precision measurement & repeatability
MILLICENT VMM – VISION MEASUREMENT SYSTEM
The Millicent Vision Measuring Machine (VMM) is a precision optical inspection system designed for accurate, non-contact measurement of components. It supports detailed dimensional inspection and quality control with high accuracy and repeatability.
Key Capabilities:
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Machine type: Vision Measurement System (VMM)
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Make: Millicent
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X-Axis stroke: 200 mm
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Y-Axis stroke: 200 mm
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Z-Axis stroke: 100 mm
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Accuracy: 0.01 mm
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Focus: Non-contact measurement, dimensional inspection & quality control
HEXAGON – COORDINATE MEASURING MACHINE (CMM)
The Hexagon Coordinate Measuring Machine (CMM) is a high-precision inspection system designed for accurate three-dimensional measurement and dimensional verification of components. Its large measurement envelope enables inspection of larger and complex components while maintaining exceptional measurement accuracy and repeatability.
Key Capabilities:
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Machine type: Coordinate Measuring Machine (CMM)
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Make: Hexagon
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X-Axis stroke: 900 mm
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Y-Axis stroke: 1,500 mm
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Z-Axis stroke: 800 mm
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Accuracy: 0.0001 mm
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Focus: High-precision dimensional inspection, GD&T verification & quality control